ArthroplastyArthroplasty Complications

Metal-on-Metal Hip Failure

Arthroplasty
Intermediate
6 min
High Yield
metal-on-metalARMDpseudotumourcobalt chromiumALVALMARS MRIedge loading
6:00
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CIM Case: Metal-on-Metal Hip Failure

Clinical Scenario

Patient: 58-year-old woman Presentation: Right hip and groin pain 7 years after metal-on-metal THR, worsening over 6 months, difficulty walking and ascending stairs Relevant history: MoM THR in 2017 for hip dysplasia (36mm head), no prior hip surgery, under annual surveillance, asymptomatic until recently, non-smoker, no other joint replacements Examination findings:

  • Antalgic gait
  • Tender over greater trochanter and groin
  • Range of motion limited: flexion 90° (painful), IR 10°, ER 30°
  • Positive anterior impingement sign
  • Mild Trendelenburg gait (subtle abductor weakness)
  • Well-healed lateral wound
  • No distal neurovascular deficit
  • No palpable lymphadenopathy
  • Cardiovascular examination normal

Investigations Provided

Laboratory Results

TestResultNormal RangeInterpretation
Cobalt12 ppb<7 ppb↑ Elevated (concerning)
Chromium9 ppb<7 ppb↑ Elevated
Hb125 g/L120-150 g/LNormal
WCC7.2 ×10⁹/L4-11 ×10⁹/LNormal
CRP5 mg/L<5 mg/LNormal
ESR12 mm/hr<20 mm/hrNormal
Creatinine68 μmol/L45-90 μmol/LNormal (renal function)
LFTsNormal-Normal (hepatic function)

Imaging

Image 1: AP Pelvis and Lateral Hip Radiograph

Radiological features:

  • Large head metal-on-metal THR in situ (36mm)
  • Cup inclination 55° (steep - outside safe zone of 35-45°)
  • Cup anteversion appears normal
  • No obvious osteolysis on plain film
  • Stem appears well-fixed
  • No loosening features

Image 2: MARS MRI (Metal Artifact Reduction Sequence)

MRI findings:

  • Large fluid collection posterior to hip joint (5cm pseudotumour)
  • Significant soft tissue oedema in periarticular region
  • Gluteal muscle atrophy with fatty infiltration
  • No definite abductor tendon tear
  • Marked inflammatory changes around implant
  • Features consistent with ARMD (Adverse Reaction to Metal Debris)

Questions & Model Answers

Q

What is the diagnosis and what investigations would you perform?

Q

How do you risk-stratify MoM patients and what surveillance is recommended?

Q

What are the risk factors for MoM failure and the pathophysiology of ARMD?

Q

What are the local and systemic effects of metal poisoning?

Q

The MRI shows pseudotumour. What is your management plan?

Q

What are the expected outcomes and how do you counsel this patient?


Key Teaching Points

Pattern Recognition

This pattern suggests MoM Failure (ARMD):

  • Patient with MoM bearing and new/progressive hip symptoms
  • Elevated metal ion levels (>7 ppb cobalt or chromium)
  • MARS MRI showing pseudotumour or soft tissue destruction
  • Risk factors: female, steep cup (>50°), larger head size

ARMD vs Periprosthetic Joint Infection:

FeatureARMDInfection
CRP/ESRUsually normalElevated
AspirateMetallic debris, lymphocytesElevated WCC, positive culture
HistologyALVAL (lymphocyte-dominated)Neutrophil infiltration
OnsetGradual (years)May be acute or chronic

Critical Management Points

  1. All MoM patients need lifelong surveillance - annual clinical review and metal ion testing
  2. Metal ions >7 ppb = concerning - warrant cross-sectional imaging
  3. Edge loading is key mechanism - cup inclination >50° dramatically increases wear
  4. MARS MRI is investigation of choice - detects pseudotumour and soft tissue damage
  5. Early revision = better outcomes - before extensive tissue destruction
  6. Never use MoM at revision - change to ceramic-on-polyethylene or ceramic-on-ceramic

Common Examiner Follow-ups

Q: "What is ARMD and ALVAL?"

TermDefinition
ARMDAdverse Reaction to Metal Debris - umbrella term for all local adverse reactions to MoM debris (pseudotumour, necrosis, osteolysis)
ALVALAseptic Lymphocyte-dominated Vasculitis-Associated Lesion - specific histological pattern with perivascular lymphocytic infiltrate and tissue necrosis

Key difference: ARMD is clinical/radiological diagnosis; ALVAL is histological diagnosis.

ALVAL represents a type IV hypersensitivity reaction (delayed cell-mediated) to metal ions, unlike polyethylene wear which causes macrophage-dominated osteolysis.


Q: "What is edge loading and why does it matter?"

Edge loading occurs when:

  • Head articulates at rim of cup rather than centrally
  • Caused by: steep cup inclination (>50°), inadequate cup coverage, impingement

Consequences:

  • Friction and wear massively increased (100-1000×)
  • Rapid metal debris generation
  • Accelerated ARMD development

Prevention: Cup inclination 35-45° ("safe zone"), adequate anteversion (15-25°).


Q: "What bearing surface would you use at revision?"

ScenarioRecommended Bearing
Standard revisionCeramic-on-XLPE
Young, active patientCeramic-on-ceramic
Abductor deficiencyDual mobility (stability)
Major bone lossCeramic-on-XLPE with reconstruction

Never use metal-on-metal again. The offending bearing must be completely removed.


Q: "What is the DePuy ASR recall and why was it important?"

The DePuy ASR (Articular Surface Replacement) was recalled in 2010:

  • Hip resurfacing and MoM THR system
  • Unacceptably high revision rates (5-year: 12-13%)
  • Design issues causing edge loading
  • Widespread ARMD

Implications:

  • Led to increased surveillance of all MoM hips
  • Established metal ion thresholds (>7 ppb)
  • Demonstrated importance of arthroplasty registries (AOANJRR)
  • Litigation and regulatory changes

  • AOANJRR Hip Registry Data
  • Bearing Surfaces in Arthroplasty
  • Metal Hypersensitivity
  • Revision Hip Arthroplasty
  • Pseudotumour of Hip
  • Hip Resurfacing