Autologous Chondrocyte Implantation (ACI)
Comprehensive guide to autologous chondrocyte implantation and MACI - two-stage cartilage repair, indications, surgical technique, and outcomes for orthopaedic examination
Reviewed by OrthoVellum Editorial Team
Editorial maintenance, source checking, and correction workflow • Published by OrthoVellum Medical Education Team
AUTOLOGOUS CHONDROCYTE IMPLANTATION (ACI)
Two-Stage Cell Therapy | Hyaline-Like Cartilage | Large Lesions
Clinical Imaging
Imaging Gallery
*/}
*/}
*/}
*/}
Critical ACI Exam Points
Two-Stage Procedure
ACI requires two surgeries: Stage 1 harvests cartilage biopsy (200-300mg). Cells cultured for 4-6 weeks to expand. Stage 2 implants expanded cells. This is a key disadvantage vs single-stage OATS.
MACI Advantage
Third-generation MACI uses a collagen scaffold seeded with cells. This eliminates periosteal harvest and reduces hypertrophy complications. MACI is the current standard of care.
Hyaline-Like Repair
ACI produces hyaline-like cartilage with predominantly Type II collagen. Biopsy studies show 80%+ hyaline tissue at 2 years. This is superior to microfracture fibrocartilage.
Long-Term Durability
Unlike microfracture which degrades at 2-5 years, ACI results are durable to 10-20 years. Peterson series showed 84% good/excellent at 20 years follow-up.
ACI vs Other Cartilage Procedures
ACIACI - Key Concepts
Memory Hook:ACI = your own cells, cultured, then implanted - Autologous, Cultured, Implanted!
MACIMACI - The Modern Standard
Memory Hook:MACI adds Matrix to ACI - cells on a collagen scaffold!
1-2-3Generations of ACI
Memory Hook:ACI evolved 1-2-3: Periosteum → Membrane → Matrix scaffold (MACI)!
Overview and Epidemiology
Why This Topic Matters
ACI/MACI is the gold standard for large cartilage lesions (over 2cm²) where microfracture outcomes are poor and OATS donor capacity is limited. Understanding the generations of ACI, the two-stage nature, and long-term outcomes is essential for examination success.
Indications
- Large lesions over 2cm²
- Failed microfracture or OATS
- Young active patients (under 45)
- Single or multiple focal defects
- Full-thickness cartilage damage (ICRS 3-4)
Contraindications
- Diffuse OA
- Inflammatory arthropathy
- Uncorrected malalignment
- Meniscal deficiency (unless treated)
- Kissing lesions (relative)
- Age over 55 (relative)
Pathophysiology and Mechanisms
Hyaline-Like vs Fibrocartilage
ACI produces hyaline-like cartilage with predominantly Type II collagen and organized matrix structure. Biopsy studies show 80%+ hyaline tissue at 2 years. This is biomechanically superior to the fibrocartilage (Type I collagen) produced by microfracture, explaining the superior long-term durability.
Histological Comparison
Cell Culture Process
- Harvest: 200-300mg cartilage biopsy
- Enzymatic digestion: Release chondrocytes
- Expansion: 4-6 weeks in culture
- Result: 12-48 million cells
- Matrix: MACI = cells seeded on collagen
Maturation Timeline
- 3 months: Soft cartilage repair tissue
- 6 months: Increasing firmness
- 12 months: Near-normal stiffness
- 18-24 months: Full maturation
- Rehabilitation reflects this timeline
Classification Systems
Evolution of ACI Techniques
*/}
MACI is Current Standard
MACI (third-generation) is now the standard of care. The collagen scaffold is seeded with cells in the lab, delivered as a ready-to-implant product. This eliminates periosteal harvest, reduces hypertrophy, and allows minimally invasive implantation with fibrin glue.
Clinical Assessment
History
- Prior cartilage surgery (failed microfracture/OATS)
- Symptom duration and progression
- Mechanical symptoms (catching, locking)
- Activity level and sport demands
- Willingness for two surgeries and extended rehab
Examination
- Effusion - common with cartilage damage
- Tenderness - localized to compartment
- Crepitus - may indicate damage
- Alignment - assess for malalignment
- Ligament/meniscal integrity
Patient Selection
ACI requires significant patient commitment: two surgeries, 4-6 week wait for cell culture, and 12-18 month rehabilitation. Ensure patient understands and is prepared for this timeline. Non-compliant patients are poor candidates.
Investigations
Investigation Protocol
Weight-bearing AP, lateral, Rosenberg, skyline. Assess alignment, joint space, OA changes. Rule out diffuse disease.
Cartilage sequences for lesion mapping. Size, location, depth. Subchondral bone status. Associated meniscal/ligament pathology.
Full-length standing films if malalignment suspected. Plan osteotomy if significant deviation.
*/}
MRI for ACI Planning
MRI helps identify all cartilage lesions for treatment planning. Unlike OATS (limited by donor), ACI can address multiple lesions simultaneously. Identify any lesion that needs treatment and plan to address at implantation.
Management Algorithm

When to Choose ACI/MACI
Ideal candidates:
- Lesion over 2cm² (especially over 4cm²)
- Failed prior microfracture or OATS
- Multiple lesions
- Good subchondral bone (no significant loss)
- Motivated, compliant patient
- Age under 45-50
Alternative treatments:
- Under 2cm²: Consider microfracture first
- 1-4cm²: OATS reasonable single-stage option
- Bone loss present: OCA may be better
- OCA unavailable: ACI good for large lesions
This framework guides appropriate treatment selection based on lesion and patient characteristics.
Pre-operative Planning
Pre-operative Steps
Confirm indication for ACI. Plan biopsy location (non-weight-bearing area). Coordinate with cell laboratory. Patient counseling about timeline.
Cells expanded in specialized laboratory. Patient rehab from biopsy (usually minimal). Plan stage 2 surgery date.
Confirm cell culture successful. Plan implantation approach. Prepare MACI scaffold or membrane. Fibrin glue available.
Biopsy Site Selection
The biopsy for cell harvest should be taken from a non-weight-bearing area with healthy cartilage. Common sites include the superior margin of the intercondylar notch, the superomedial trochlear margin, or the peripheral edge of the lesion itself.
Surgical Technique
Stage 1: Cartilage Harvest
Biopsy Procedure
Arthroscopic or mini-open approach. Locate biopsy site (non-weight-bearing, healthy cartilage).
Use curette or gouge to harvest 200-300mg of full-thickness cartilage. Typical size: 2-3 pieces, 4-5mm each.
Place in specialized transport medium. Send to cell culture laboratory. Cells must remain viable during transport.
Assess the cartilage lesion(s). Measure size for implantation planning. Identify any additional pathology.
Stage 1 is a relatively minor procedure. Patients typically recover quickly and await cell culture completion.
Complications
Graft Hypertrophy
First-generation ACI with periosteal flap had 20-30% hypertrophy rates requiring secondary debridement. MACI has significantly reduced this complication. If hypertrophy occurs, arthroscopic debridement is usually effective.
Postoperative Care and Rehabilitation
Weight-Bearing Protocol
Progression
Toe-touch only with crutches. Brace for protection. Allows early cartilage maturation without load.
Progressive weight-bearing 25% to 75%. Wean brace. Crutches until comfortable.
Full weight-bearing without aids. No impact activities. Low-load exercises.
Cartilage Maturation
ACI cartilage takes 12-18 months to fully mature. Early in healing, the tissue is soft and vulnerable. Weight-bearing and activity progression reflects this maturation timeline - slower than OATS or microfracture.
Outcomes and Prognosis
Long-term Outcomes
*/}
*/}
Superior to Microfracture Long-term
The STAR trial (RCT) showed ACI superior to microfracture at 5 years. While microfracture results deteriorate at 2-5 years, ACI maintains improvement. For larger lesions, this difference is even more pronounced.
Evidence Base and Key Trials
Peterson 20-Year Follow-up
STAR Trial - ACI vs Microfracture
MACI vs ACI
ACI for Failed Prior Surgery
Return to Sport After ACI
Exam Viva Scenarios
Practice these scenarios to excel in your viva examination
Scenario 1: Failed Microfracture (~2-3 min)
"A 32-year-old female athlete has persistent symptoms 2 years after microfracture for a 3cm² medial femoral condyle lesion. MRI shows incomplete fill with subchondral changes. What are your options?"
Scenario 2: ACI Technique (~3-4 min)
"Describe the MACI implantation technique for a 4cm² trochlear lesion."
Scenario 3: Patient Selection (~2-3 min)
"A 52-year-old man with a 2cm² medial femoral condyle lesion asks about ACI. His MRI also shows Grade 2 changes in the patellofemoral joint and mild medial joint space narrowing. Is he a candidate?"
MCQ Practice Points
Stage Question
Q: How many surgical stages are required for ACI? A: Two stages - Stage 1 is cartilage biopsy for cell harvest. Cells are cultured for 4-6 weeks. Stage 2 is implantation of expanded cells. This is a key disadvantage compared to single-stage OATS.
Cell Expansion Question
Q: How many cells are implanted during ACI? A: 12-48 million cells - The initial biopsy (200-300mg) contains approximately 200,000-300,000 chondrocytes. Cell culture expands this to 12-48 million cells for implantation.
MACI Definition Question
Q: What does MACI stand for? A: Matrix-induced Autologous Chondrocyte Implantation - MACI is third-generation ACI where cells are seeded on a collagen scaffold, eliminating the need for periosteal harvest or watertight membrane suturing.
Hypertrophy Question
Q: Which generation of ACI had the highest rate of graft hypertrophy? A: First-generation (periosteal ACI) - Hypertrophy rates of 20-30% were seen with periosteal flaps. This was significantly reduced with collagen membranes (second-gen) and MACI (third-gen).
Long-term Results Question
Q: What is the longest reported follow-up for ACI outcomes? A: 20 years (Peterson series) - The original Brittberg/Peterson series reported 84% good/excellent results at 20 years, demonstrating exceptional durability of the technique.
Lesion Size Question
Q: What lesion size is typically considered ideal for ACI? A: Over 2cm² - ACI is typically reserved for lesions over 2cm² where microfracture outcomes are suboptimal and OATS donor capacity may be limiting. It is especially valuable for lesions over 4cm².
Australian Context and Medicolegal Considerations
Australian Practice
- MACI available through specialized centers
- Requires TGA-approved cell culture facilities
- PBS does not cover cell therapy costs
- Significant out-of-pocket expense for patients
- Some private insurers may provide partial coverage
Documentation Standards
- Document two-stage consent thoroughly
- Record cell culture laboratory and tracking
- Document scaffold orientation at implantation
- Record all associated procedures (osteotomy)
- Consent must cover extended rehabilitation timeline
Medicolegal Considerations
Key documentation requirements:
- Two-stage consent with clear explanation of process
- Document cell culture tracking and viability confirmation
- Record surgical technique details (scaffold orientation, fixation)
- Consent must include: extended rehabilitation (12-18 months), two surgeries, cost implications, realistic sport expectations
- If failure occurs, documentation of proper indication and technique is protective
AUTOLOGOUS CHONDROCYTE IMPLANTATION (ACI)
High-Yield Exam Summary