Surgical technique guide for Ceramic-on-Ceramic THA bearing surfaces - FRCS Orth exam preparation
Reviewed by OrthoVellum Editorial Team
Orthopaedic clinicians and medical editors • Published by OrthoVellum Medical Education Team
Hard-on-hard bearing | Arthroplasty
Within acetabular shell. Location: Liner-shell interface with locking mechanism. Protection: DRY, CLEAN shell; PLASTIC impactor only; SINGLE impaction; 360° inspection for complete seating; never use metal directly on ceramic.
On femoral stem trunnion. Location: Head-taper (Morse taper) junction. Protection: DRY trunnion (wipe with sterile gauze); SINGLE firm impaction only; never tap multiple times (microcracks); use plastic or dedicated ceramic head impactor.
Femoral stem trunnion. Location: Junction between femoral component and head. Protection: Inspect for scratches or damage; keep absolutely DRY; any taper damage causes fretting corrosion and head dissociation risk.
Posterior to hip joint. Location: 1-2cm behind posterior acetabular rim, courses over short external rotators. Protection: Avoid over-retraction posteriorly; protect during capsulotomy; knee flexion reduces tension.
Anterior to hip joint. Location: Femoral nerve, artery, vein in femoral triangle. Protection: Careful anterior retractor placement; avoid excessive anterior acetabular reaming; protect with anterior labrum if using DAA.
| Property | BIOLOX Delta (4th Gen) | Pure Alumina (3rd Gen) |
|---|---|---|
| Composition | Alumina matrix + zirconia platelets + chromium oxide | 99.9% pure alumina (Al₂O₃) |
| Fracture Rate | 0.02-0.05% | 0.1-0.2% |
| Fracture Toughness | 6.5 MPa√m | 4.0 MPa√m |
| Mechanism | Transformation toughening from zirconia | Brittle fracture |
| Grain Size | Submicron (0.5μm) | Larger grains |
| Head Sizes | 28mm, 32mm, 36mm available | Limited sizes |
Key Mechanism: Zirconia platelets undergo phase transformation (tetragonal → monoclinic) when stressed, absorbing energy and stopping crack propagation
Patient Position: Per surgical approach preference
Surgical Approach: Surgeon-preferred approach - ceramic bearing compatible with all standard approaches
Key Preparation Points:
BEARING SURFACE SELECTION: CERAMIC-ON-CERAMIC (CoC) indicated for young active patients where wear and longevity are priorities. Modern 4th generation ceramics (BIOLOX delta = alumina matrix composite with zirconia and chromium oxide) have superior fracture resistance. Lowest wear rates of all bearing couples (<0.01mm/year linear wear). Confirm appropriate patient selection criteria met.
Exam Pearl
Technical Tip: EXAM KEY: BIOLOX DELTA is alumina matrix composite - NOT pure alumina. Contains zirconia platelets for transformation toughening. LOWEST WEAR of all bearings. Indicated in YOUNG, ACTIVE patients with good bone quality.
CONTRAINDICATIONS AND RISKS: Absolute: known ceramic fracture history (any joint). Relative: severe hip dysplasia (cup position difficult), high BMI (component stress), patient anxiety about squeaking. SQUEAKING occurs in 1-10% - usually benign but distressing. FRACTURE risk reduced with modern ceramics but still exists (0.02-0.05% with BIOLOX delta).
Exam Pearl
Technical Tip: EXAM KEY: SQUEAKING is NOT failure - occurs 1-10%, multifactorial (edge loading, cup position, stripe wear). Reassure patients. FRACTURE rate now <0.05% with 4th gen ceramics. Previous ceramic fracture = ABSOLUTE contraindication.
SURGICAL APPROACH: Execute preferred approach (posterior, DAA, anterolateral). Excellent exposure essential for accurate cup positioning. CoC requires optimal visualization for precise component placement given less forgiving nature of hard-on-hard bearing.
Exam Pearl
Technical Tip: Approach selection does not affect ceramic bearing outcomes. What matters is achieving OPTIMAL CUP POSITION. Poor exposure → poor position → edge loading → squeaking/wear/failure.
ACETABULAR PREPARATION: Standard sequential reaming technique. Remove all soft tissue from acetabular floor. Ream to bleeding subchondral bone. Critical to achieve optimal cup orientation - CoC is LESS FORGIVING of malposition than polyethylene. Target LEWINNEK SAFE ZONE: 40° ± 10° inclination, 15° ± 10° anteversion. For CoC, aim for narrower range: 35-45° inclination.
Exam Pearl
Technical Tip: EXAM KEY: CoC LESS FORGIVING of cup malposition than metal-on-poly. Edge loading causes stripe wear and squeaking. STEEP CUPS (more than 55°) associated with higher failure. Target tighter tolerances than Lewinnek for hard-on-hard bearings.
SHELL INSERTION AND FIXATION: Standard press-fit technique with 1-2mm under-ream. Shell must be RIGIDLY FIXED before ceramic liner insertion. Any micromotion can cause liner dissociation. Supplemental screw fixation if any question of primary stability. Use alignment guides or navigation if available.
Exam Pearl
Technical Tip: EXAM KEY: RIGID SHELL FIXATION mandatory before ceramic liner insertion. Micromotion → liner dissociation risk. Use supplemental screws if ANY doubt about fixation quality. Position first, fixation second with CoC.
SHELL POSITION VERIFICATION: Before liner insertion, confirm cup position within target range. Use intraoperative radiography if available. Assess inclination and anteversion. If outside optimal range for CoC, consider alternative bearing (polyethylene more forgiving). This is last chance to change bearing choice.
Exam Pearl
Technical Tip: Once ceramic liner is impacted, bearing choice is committed. If cup position suboptimal (more than 50° inclination), strongly consider polyethylene liner instead. INTRAOPERATIVE DECISION POINT.
SHELL PREPARATION FOR LINER: Shell must be absolutely DRY and FREE OF DEBRIS before ceramic liner insertion. Any particle (bone, blood, cement, debris) can chip ceramic during impaction. Use sterile gauze to dry shell completely. Inspect for any loose material. No saline rinse (leave wet surface).
Exam Pearl
Technical Tip: EXAM KEY: DRY, CLEAN shell is MANDATORY. Any debris causes ceramic chipping → third-body wear → accelerated failure. Wipe with DRY sterile gauze, not saline. Inspect 360° before liner insertion.
CERAMIC LINER INSERTION: Check liner orientation for locking mechanism alignment with shell. Use PLASTIC IMPACTOR (never metal directly on ceramic). Position liner in shell with correct orientation. Apply STEADY FIRM PRESSURE - listen for click confirming seating. SINGLE IMPACTION only - repeated impaction can chip liner. No adjustments once impacted.
Exam Pearl
Technical Tip: EXAM KEY: PLASTIC IMPACTOR only on ceramic. SINGLE IMPACTION with firm steady pressure. Never hammer directly on ceramic with metal. Multiple impaction attempts create microcracks and chips.
VERIFY LINER SEATING: After insertion, INSPECT 360° for complete seating. Run finger around liner-shell junction - any gap indicates incomplete seating. Check locking mechanism engaged (audible click, visual confirmation). Confirm no chips or cracks visible on liner face or edge. Any concern → remove and re-assess.
Exam Pearl
Technical Tip: EXAM KEY: 360° INSPECTION for complete seating is MANDATORY. Any visible gap = incomplete seating = dissociation risk. Check locking mechanism ENGAGED. Undetected incomplete seating → early failure.
FEMORAL PREPARATION: Standard technique for chosen stem (cementless or cemented). Sequential broaching to appropriate size. Prepare for trial reduction. Ceramic head sizing per templating - confirm available inventory.
Exam Pearl
Technical Tip: Femoral preparation is standard technique. The critical ceramic-specific steps are in head placement. Ensure trunnion (Morse taper) remains undamaged during broaching and trialing.
TRIAL REDUCTION: Insert trial head on stem trunnion. Reduce hip and assess stability, leg length, offset. Standard testing in flexion, extension, rotation. AVOID extreme positions that cause edge loading during trials. Confirm appropriate head size and neck length.
Exam Pearl
Technical Tip: Trial reduction with trial head is standard. This assesses stability and leg length before committing to ceramic head. Avoid excessive testing in positions that stress ceramic edge (combined flexion/IR/adduction).
TRUNNION PREPARATION: After removing trial head, inspect trunnion (Morse taper) carefully. Must be PRISTINE - any scratches or damage cause fretting corrosion and head dissociation risk. Taper must be absolutely DRY - wipe with sterile dry gauze. No saline. No blood. Completely dry surface essential for ceramic head seating.
Exam Pearl
Technical Tip: EXAM KEY: MORSE TAPER must be CLEAN, DRY, UNDAMAGED. Any scratches cause fretting corrosion → head dissociation. Inspect trunnion under direct vision. Wipe dry with sterile gauze - no wet surfaces.
CERAMIC HEAD IMPACTION: Place ceramic head on dry trunnion. Confirm correct orientation. Single FIRM impaction using plastic or dedicated ceramic head impactor. Do NOT tap head multiple times - can create microcracks that propagate to fracture. Head should seat with audible click. Never use metal directly on ceramic head.
Exam Pearl
Technical Tip: EXAM KEY: DRY TAPER. SINGLE FIRM IMPACTION. Multiple taps create microcracks → delayed fracture. Never use metal mallet directly on ceramic. Audible click confirms seating.
REDUCTION AND STABILITY: Reduce hip. Standard stability testing in flexion, extension, internal/external rotation, adduction. AVOID EDGE LOADING positions during testing - extreme flexion with internal rotation and adduction stresses ceramic edge. Document ROM achieved. Confirm stable reduction in functional positions.
Exam Pearl
Technical Tip: EXAM KEY: Avoid extreme positions that cause EDGE LOADING during stability testing. Combined flexion/IR/adduction stresses ceramic bearing edge. Test stability but respect ceramic limitations.
CLOSURE AND POST-OPERATIVE CARE: Standard layered closure. Standard THA rehabilitation protocol. No specific activity restrictions beyond standard hip precautions. Counsel patient about SQUEAKING - occurs 1-10%, usually benign. Most squeaking improves over time. Long-term surveillance with standard follow-up schedule.
Exam Pearl
Technical Tip: EXAM KEY: COUNSEL about squeaking preoperatively - sets expectations. Squeaking is NOT indication for revision unless symptomatic impingement proven. Excellent long-term wear rates justify ceramic bearing in appropriate patients.
| Complication | Recognition | Prevention | Management |
|---|---|---|---|
| Ceramic fracture (0.02-0.05%) | Acute onset pain, grinding, inability to bear weight, clicking sound; X-ray/CT shows fragmentation | 4th generation ceramics; single impaction technique; avoid malposition; protect during handling; appropriate patient selection | URGENT revision; thorough synovectomy removing ALL fragments; pulse lavage 6L+; revise to metal head on XLPE - NEVER ceramic again if fragments present |
| Squeaking (1-10%) | Audible noise with hip movement; activity-related; may be intermittent; usually painless | Optimal cup positioning (35-45° inclination); avoid edge loading; proper patient selection; preoperative counseling | REASSURE patient - usually benign; activity modification; time (often improves); revise ONLY if proven impingement or instability |
| Stripe wear | Accelerated wear pattern from edge loading; may cause squeaking; seen on retrieval analysis | Optimal cup position within Lewinnek safe zone; avoid steep inclination (more than 55°); consider navigation for positioning | Revise if symptomatic; address cup malposition; may require liner/cup exchange |
| Liner dissociation | Acute onset pain; instability; clicking; may see liner malposition on X-ray | RIGID shell fixation; complete liner seating verified; locking mechanism engaged; supplemental screws if any doubt | Revision surgery required; may need shell exchange if fixation issue; assess for bone loss |
| Head dissociation (trunnionosis) | Corrosion at head-neck junction; metallosis; pain; elevated metal ions; may have grinding | Clean DRY trunnion; undamaged Morse taper; single impaction; inspect trunnion before head placement | Revision with stem exchange if trunnion damaged; synovectomy for metallosis; convert to different bearing |
| Standard THA complications | Infection (1-2%), dislocation (1-3%), DVT/PE, nerve injury (sciatic, femoral), leg length discrepancy, periprosthetic fracture | Prophylactic antibiotics; optimal soft tissue tension; VTE prophylaxis; careful retractor placement; templating | Protocol-based management per complication type; antibiotics for infection; closed/open reduction for instability; anticoagulation for VTE |
Immediate Post-operative:
Rehabilitation:
Follow-up:
Patient Education:
Practice these scenarios to excel in your viva examination
"A 48-year-old active male construction worker presents for primary THA for end-stage osteoarthritis. He is otherwise healthy with BMI 26. He specifically asks about ceramic bearings. What are your considerations for bearing selection?"
"You are performing a ceramic-on-ceramic THA. Describe your technique for ceramic liner insertion and the critical technical points."
"A 52-year-old woman with previous ceramic-on-ceramic THA presents with sudden onset hip pain after hearing a 'crack' while getting up from a chair. X-rays suggest ceramic head fragmentation. How do you manage this?"
High-Yield Exam Summary
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