Comprehensive guide to fresh osteochondral allograft transplantation - indications, storage, surgical technique, and outcomes for orthopaedic examination
Reviewed by OrthoVellum Editorial Team
Orthopaedic clinicians and medical editors • Published by OrthoVellum Medical Education Team
Fresh Cadaveric Transplant | Large Lesions | Hyaline Cartilage
Fresh graft is essential. Frozen allografts have less than 1% chondrocyte viability. Fresh grafts stored at 4°C maintain 70%+ viability for up to 28 days. This is a key exam distinction.
OCA is first-line for lesions over 4cm² where OATS donor site availability is limiting. No donor site morbidity. Can address extensive bone and cartilage defects.
Unlike OATS or ACI, OCA can restore subchondral bone. Ideal for defects with bone loss, osteonecrosis, or post-traumatic bone defects.
Limited availability in Australia. Requires tissue bank coordination. Size matching delays surgery. Storage window is narrow (28 days).
| Feature | OCA | OATS | ACI/MACI |
|---|---|---|---|
| Ideal lesion size | Over 4cm² | 1-4cm² | Over 2cm² |
| Cartilage type | Hyaline (Type II) | Hyaline (Type II) | Hyaline-like |
| Stages | Single | Single | Two |
| Donor morbidity | None (allograft) | 10-15% | None (biopsy only) |
| Bone stock | Restores bone | Transfers with plug | Requires intact bone |
| Availability | Limited (tissue bank) | Immediate (patient) | Requires culture |
Memory Hook:Keep it FRESH - fresh allografts have living cells, frozen ones are dead!
Memory Hook:OCA is for LARGE problems that need big solutions!
Memory Hook:SCREEN every graft thoroughly - safety first!
Why This Topic Matters
OCA is the only cartilage restoration option that transfers large amounts of mature hyaline cartilage with subchondral bone in a single stage. It fills a critical niche for large defects, failed prior surgery, and lesions with bone loss. Understanding fresh vs frozen and the storage window is essential.
Fresh OCA stored at 4°C maintains 70%+ chondrocyte viability for up to 28 days. Frozen OCA has less than 1% chondrocyte viability because freezing destroys cells. The matrix remains intact in frozen grafts but the cartilage is essentially dead. Fresh grafts are essential for cartilage restoration.
| Property | Fresh (4°C) | Frozen (-80°C) |
|---|---|---|
| Chondrocyte viability | 70%+ at 28 days | Less than 1% |
| Matrix integrity | Preserved | Preserved |
| Storage window | 14-28 days optimal | Years |
| Availability | Limited, requires coordination | Readily available |
| Use for cartilage | Yes - living cartilage | No - structural only |
| Type | Description | Best For |
|---|---|---|
| Dowel/Plug | Cylindrical grafts (like large OATS) | Contained circular/oval lesions |
| Shell graft | Thin cartilage-bone slice | Large surface lesions, good bone stock |
| Hemicondylar | Entire condylar surface | Massive defects, failed TKA salvage |
| Bipolar | Both articulating surfaces | Tibial + femoral kissing lesions |
The choice of graft geometry depends on lesion size, location, and associated bone loss. Dowel grafts are most common for focal defects, while shell grafts preserve more bone stock.
Before OCA, assess and address: malalignment (osteotomy), ligament insufficiency (reconstruction), meniscal deficiency (allograft or preserve). OCA alone will fail if mechanical factors are not corrected.
Weight-bearing AP, lateral, Rosenberg, skyline. Assess joint space, alignment, OA changes, subchondral bone status. Sizing X-rays for tissue bank matching.
Lesion size and location. Subchondral bone status (edema, cysts, AVN). Associated meniscal/ligament pathology. Bone marrow lesion extent.
Precise sizing for tissue bank matching. 3D reconstruction may help with complex defects. Assessment of bone stock.
Size Matching
Tissue banks use CT or XR measurements to match donor-recipient size. The graft should be matched to within 2-3mm of recipient dimensions. Oversized grafts can be trimmed; undersized grafts cannot fill the defect adequately.

Choose OCA when:
Choose OATS instead when:
Choose ACI instead when:
This decision framework helps guide treatment selection based on lesion characteristics and patient factors.
Contact tissue bank. Provide sizing imaging (CT/XR). Request size-matched graft. Confirm availability and timing.
Confirm graft arrival and harvest date. Verify within storage window (under 28 days from harvest). Review donor screening documentation.
Prepare graft bench. Have backup plan if graft unsuitable intra-operatively. Standard arthroscopy and open equipment.
The 28-Day Window
Fresh OCA should be implanted within 28 days of harvest for optimal chondrocyte viability. Beyond this, viability drops significantly. This creates logistical challenges - patient and OR must be available when graft arrives. The window between harvest and surgery cannot be flexible.
Mini-open approach typical. Medial or lateral parapatellar as needed. Adequate exposure for instrumentation.
Mark lesion boundaries. Use recipient sizing corer to create cylindrical hole. Match depth to available graft depth. Create perpendicular hole with stable rim.
Harvest dowel from allograft using matching corer. Match curvature and orientation. Trim bone depth to match recipient.
Insert graft into recipient site. Press-fit stability. Graft should be flush or 1mm proud. Never recessed.
Press-fit often sufficient. Bioabsorbable pins if unstable. Avoid metal hardware if possible.
Handle cartilage surface gently. Keep moist with saline throughout. Minimize tourniquet time. Do not compress or traumatize the cartilage surface during insertion.
| Complication | Incidence | Risk Factors | Prevention/Management |
|---|---|---|---|
| Graft failure/collapse | 10-15% at 10 years | Large/deep grafts, poor integration | Protect weight-bearing, optimize biology |
| Disease transmission | Very rare | Inadequate screening | Rigorous donor screening protocols |
| Non-union of bone | 5-10% | Deep grafts, poor vascularity | Protected loading, avoid smoking |
| Subchondral collapse | 5-10% | Early loading, poor bone quality | Extended NWB if deep graft |
| Immune response | Rare for cartilage | Deep bone grafts | Cartilage is immune-privileged |
While rare, disease transmission is possible with allografts. All donors undergo rigorous screening (serology, NAT, culture, medical history review). HIV and Hepatitis C transmission have been reported historically but are extremely rare with modern protocols.
Strict NWB or toe-touch only. Longer protection than OATS due to deeper bone integration required.
Progressive weight-bearing 25% to 75%. Crutches continued.
Wean from crutches. Full WB by 16 weeks. Continue avoiding impact.
Longer Protection for Deep Grafts
OCA rehabilitation is longer than OATS because deeper bone grafts require more time for integration. Hemicondylar grafts may need 3-4 months of protection before full weight-bearing.
| Time Point | Survivorship | Considerations |
|---|---|---|
| 5 years | 85-90% | Good early results expected |
| 10 years | 75-85% | Progressive decline begins |
| 15 years | 65-75% | Consider bridge to TKA success |
OCA as Bridge to Arthroplasty
In young patients unsuitable for arthroplasty, OCA can delay TKA by 10-15 years on average. Even if OCA eventually fails, it preserves bone stock and allows eventual arthroplasty. This "bridge" strategy is valuable in patients too young for definitive replacement.
Practice these scenarios to excel in your viva examination
"A 28-year-old male has a 5cm² full-thickness cartilage defect on the medial femoral condyle after failed microfracture 2 years ago. What are your treatment options?"
"An examiner asks: Why do we use fresh osteochondral allograft instead of frozen? What are the storage considerations?"
"A 35-year-old has bipolar (kissing) lesions on the medial femoral condyle and tibial plateau after failed HTO. What are your options?"
Storage Temperature Question
Q: At what temperature should fresh osteochondral allograft be stored? A: 4°C (refrigerated) - Fresh OCA is stored at 4°C in nutrient medium. Frozen storage (-80°C) kills chondrocytes and is not used for cartilage restoration.
Viability Question
Q: What is the approximate chondrocyte viability of fresh OCA at 28 days? A: Greater than 70% - Fresh OCA maintains over 70% chondrocyte viability when stored at 4°C for up to 28 days. Beyond this, viability drops significantly.
Frozen Viability Question
Q: What is the chondrocyte viability of frozen osteochondral allograft? A: Less than 1% - Freezing destroys chondrocytes. Frozen allografts have essentially no living cartilage cells, making them unsuitable for cartilage restoration (used only for structural bone).
Lesion Size Question
Q: What is the typical lesion size indication for OCA? A: Greater than 4cm² - OCA is typically indicated for lesions over 4cm² where OATS donor capacity is exceeded. It fills the gap for large lesions that cannot be treated with autograft.
Survivorship Question
Q: What is the approximate 10-year survivorship of unipolar OCA? A: 75-85% - OCA provides durable medium-term results with 75-85% survivorship at 10 years. This may serve as a bridge to eventual arthroplasty in young patients.
Bipolar Outcomes Question
Q: How do bipolar OCA outcomes compare to unipolar? A: Worse - approximately 65% survivorship at 10 years vs 80%+ - Bipolar (kissing) lesions involving both articulating surfaces have lower success rates than single-surface OCA.
Key documentation requirements:
High-Yield Exam Summary