Adult Reconstruction

TKA Revision - Tibial Component with Cones

Comprehensive surgical technique for revision total knee arthroplasty with porous metal tibial cones for AORI Type 2B/3 bone defects

Core Procedure
intermediate
By OrthoVellum Medical Education Team

Reviewed by OrthoVellum Editorial Team

Editorial maintenance, source checking, and correction workflow • Published by OrthoVellum Medical Education Team

High Yield Overview

TKA REVISION - TIBIAL COMPONENT WITH CONES

Complex metaphyseal reconstruction | High-difficulty revision arthroplasty

Critical Danger Structures - Knee-Specific

Popliteal Neurovascular Bundle

Location: 10-15mm posterior to posterior capsule at joint line Protection: Retract posteriorly with bent Hohmann, avoid excessive posterior dissection, flex knee to relax structures, monitor posterior cortex during tibial preparation

Common Peroneal Nerve

Location: Posterolateral corner, winds around fibular neck 30-40mm distal to joint Protection: Avoid lateral release beyond popliteus corner, release contractures slowly, limit valgus correction to gradual increments, decompress at fibular neck if stretch anticipated

Medial Collateral Ligament Origin

Location: Medial femoral condyle, 10mm proximal and posterior to joint line Protection: Subperiosteal dissection during medial exposure, preserve deep fibers during parapatellar arthrotomy, avoid excessive medial soft tissue stripping

Extensor Mechanism

Location: Quadriceps tendon, patella, patellar tendon complex Protection: Use extensile approaches early if limited eversion, protect patellar blood supply (lateral geniculate), avoid aggressive lateral release, consider tubercle osteotomy for stiff knees

Tibial Cortex (Medial/Lateral)

Location: Metaphyseal and diaphyseal cortices during component removal and stem insertion Protection: Avoid aggressive osteotome use, use flexible reamers for stems, sequential reaming 0.5mm increments, intraoperative fluoroscopy for stem trajectory

Mnemonic

CONESCONES Indications

Mnemonic

STABLESTABLE Cone Fixation Principles

Patient Assessment

Exam Pearl

Critical Planning Decision: Cone selection based on AORI classification - Type 2B requires single cone, Type 3 may need dual cones or custom reconstruction. Templating determines cone size (typically 35-55mm tibia), stem length (100-150mm), and augment needs.

Indications for Tibial Cone Reconstruction

Primary Indications:

  • AORI Type 2B defects: Damaged metaphyseal bone, one femoral or tibial condyle compromised
  • AORI Type 3 defects: Deficient metaphyseal bone, both condyles compromised
  • Periprosthetic fracture with metaphyseal bone loss requiring fixation
  • Failed structural allograft with residual defect
  • Septic revision after debridement (staged, infection eradicated)

Relative Indications:

  • AORI Type 2A with poor bone quality (osteoporosis, multiple revisions)
  • Combined supracondylar femur fracture with tibial bone loss
  • Hinged/constrained revision requiring enhanced tibial support

Contraindications

Absolute:

  • Active infection (stage for spacer first, treat infection)
  • Inadequate host bone for cone press-fit (severely deficient cortices)
  • Uncorrectable vascular insufficiency
  • Non-ambulatory patient with low functional demand

Relative:

  • Severe osteoporosis (consider cemented augments, longer stems)
  • Extensor mechanism disruption (repair/reconstruct first)
  • Medical comorbidities precluding 2+ hour surgery
  • Patient age less than 50 years (consider structural allograft if young, active)

Imaging Requirements

Critical Yield Data
AP/Lateral XR
CT Scan
Metal Subtraction MRI

Templating Strategy

Cone Sizing:

  1. Measure metaphyseal width on CT (mediolateral and AP dimensions)
  2. Select cone 2-3mm smaller than metaphyseal diameter (40-55mm for tibia)
  3. Cone height determines baseplate position (typically 15-25mm depth)
  4. Plan for symmetric or asymmetric defects (may need medial vs lateral placement)

Stem Selection:

  • Length: Bypass cone by 2 cortical diameters (typically 100-150mm total stem)
  • Diameter: Fill 80% canal at isthmus (10-18mm common sizes)
  • Type: Cemented vs cementless (cemented preferred if poor bone quality)
  • Offset: Match anatomic tibial offset (standard vs offset stems)

Augment Planning:

  • Wedge augments for peripheral defects (5-20mm thickness)
  • Block augments for central defects (5-15mm)
  • Plan for 3-10mm tibial polyethylene minimum thickness

Exam Viva Scenarios

Practice these scenarios to excel in your viva examination

VIVA SCENARIOStandard

EXAMINER

"A 68-year-old presents with pain and loosening of their tibial component 8 years after primary TKA. Radiographs show 15mm of medial tibial subsidence with both condyles compromised. How would you classify this defect and what reconstruction options would you consider?"

EXCEPTIONAL ANSWER
This is an AORI Type 2B or 3 defect based on the description of both condyles compromised with significant subsidence. AORI 2B indicates damaged metaphyseal bone affecting both condyles but with some structural support remaining, while Type 3 represents deficient metaphyseal bone with loss of structural integrity. At 15mm subsidence with both condyles involved, this likely represents a Type 2B or Type 3 defect requiring metaphyseal reconstruction. My reconstruction options in order of preference would be: (1) Porous metal tibial cone with stemmed baseplate - provides biological fixation through osseointegration, 75-80% survivorship at 10 years, indicated for Type 2B/3 defects; (2) Modular metal augments with stemmed baseplate - acceptable for Type 2A/B but lower survivorship 60-70% at 10 years without cone; (3) Structural allograft - biology-friendly but higher failure rate 40-50% at 10 years, resorption/collapse risk; (4) Custom implant or hinged prosthesis if massive bone loss precludes cone fixation. For this patient, I would plan for a porous metal tibial cone reconstruction with cemented stemmed baseplate, as this provides the best combination of biological fixation and mechanical stability for Type 2B/3 defects.
VIVA SCENARIOStandard

EXAMINER

"During cone impaction for a Type 3 tibial defect, you achieve what appears to be good press-fit stability. However, fluoroscopy shows the cone is 5mm proud relative to the metaphyseal rim. How would you address this situation?"

EXCEPTIONAL ANSWER
A cone sitting 5mm proud indicates inadequate seating and raises concern for insufficient metaphyseal contact and potential instability. This must be addressed intraoperatively. My approach would be: First, reassess the reamed cavity - the cone may be undersized relative to the defect depth, or there may be inadequate reaming proximally. Second, remove the cone and inspect for soft tissue interposition, retained cement fragments, or sclerotic bone preventing full seating - use pulse lavage to clear debris and reassess bone quality. Third, if bone quality is adequate, ream an additional 2-3mm deeper to allow cone to seat flush with the metaphyseal rim - the goal is flush seating or maximum 2mm proud, not 5mm. Fourth, if after deeper reaming the cone still cannot seat flush, consider upsizing the cone by 2.5-5mm which may provide better contact and stability. Fifth, if none of these maneuvers achieve flush seating with stability, I would abandon the cone technique and use an alternative such as stepped augments with long stemmed component or structural allograft. The critical principle is that a cone sitting 5mm proud will have inadequate surface contact (likely less than 40-50% vs required 60-70% minimum), high risk of micromotion preventing osseointegration, and probable early failure through subsidence or loosening.
VIVA SCENARIOStandard

EXAMINER

"Post-operatively, a patient with tibial cone reconstruction develops progressive pain and radiographs at 1 year show a 2mm lucent line around the entire cone-bone interface with 3mm of subsidence compared to 6-week films. How would you manage this patient?"

EXCEPTIONAL ANSWER
This presentation is concerning for aseptic loosening of the tibial cone construct with radiographic evidence of progressive lucency and subsidence indicating failure of osseointegration. My management approach would be systematic: First, confirm aseptic loosening vs infection - check inflammatory markers (ESR, CRP), perform knee aspiration with cell count, differential, and cultures (WBC greater than 3000, PMN greater than 80% suggests infection). Second, if infection ruled out, assess symptoms - progressive pain with weight-bearing, functional limitation, mechanical symptoms vs mild pain with high activity level. Third, radiographic assessment of component stability - serial radiographs to document progression (subsidence greater than 5mm or progressive lucencies greater than 2mm indicate failure), assess stem integrity and femoral component. Fourth, management decision tree: (a) If symptomatic with progressive radiographic loosening (subsidence increasing, lucencies widening), revision surgery indicated; (b) If asymptomatic or mild symptoms with stable radiographs (no further subsidence, lucencies non-progressive), close observation with 3-month radiographic surveillance; (c) For revision cases, intraoperative options include larger cone if adequate bone stock remains, structural allograft or custom implant if massive bone loss (AORI 3), or hinged prosthesis if associated instability. The critical decision factors are symptom severity, radiographic progression, and infection status - a 2mm lucency with 3mm subsidence at 1 year likely represents early failure requiring revision, especially if symptomatic.

TKA Revision - Tibial Cone - Exam Day Summary

High-Yield Exam Summary

References

  1. Long WJ, Scuderi GR. Porous tantalum cones for large metaphyseal tibial defects in revision total knee arthroplasty: a minimum 2-year follow-up. J Arthroplasty. 2009;24(7):1086-1092. PMID: 18977638. Seminal study demonstrating 80% osseointegration at 2 years, establishes biological fixation principles for tibial cones.

  2. Howard JL, Kudera J, Lewallen DG, Hanssen AD. Early results of the use of tantalum femoral cones for revision total knee arthroplasty. J Bone Joint Surg Am. 2011;93(5):478-484. PMID: 21368080. Mayo Clinic series showing 75% survivorship at mean 3.5 years, identifies press-fit stability as critical success factor.

  3. Kamath AF, Lewallen DG, Hanssen AD. Porous tantalum metaphyseal cones for severe tibial bone loss in revision knee arthroplasty: a five to nine-year follow-up. J Bone Joint Surg Am. 2015;97(3):216-223. PMID: 25653321. Long-term outcomes demonstrating 80% survivorship at mean 7.4 years, confirms durability of cone constructs.

  4. Derome P, Sternheim A, Backstein D, Malo M. Treatment of large bone defects with trabecular metal cones in revision total knee arthroplasty: short term clinical and radiographic outcomes. J Arthroplasty. 2014;29(1):122-126. PMID: 23768916. Demonstrates 3mm mean subsidence at 2 years, establishes radiographic surveillance criteria for failure.

  5. Lachiewicz PF, Bolognesi MP, Henderson RA, Soileau ES, Vail TP. Can tantalum cones provide fixation in complex revision knee arthroplasty? Clin Orthop Relat Res. 2012;470(1):199-204. PMID: 21656316. Examines fixation principles, shows 60-70% surface contact minimum required for osseointegration.

  6. Meneghini RM, Lewallen DG, Hanssen AD. Use of porous tantalum metaphyseal cones for severe tibial bone loss during revision total knee replacement. J Bone Joint Surg Am. 2008;90(1):78-84. PMID: 18171960. Establishes AORI Type 2B/3 as primary indications, compares outcomes to augment-only reconstruction.

  7. De Martino I, De Santis V, Sculco PK, D'Apolito R, Assini JB, Gasparini G. Tantalum cones provide durable fixation for tibial defects in primary total knee arthroplasty. Clin Orthop Relat Res. 2015;473(10):3176-3185. PMID: 26040965. Extends cone use to primary TKA with bone loss, reports 95% survivorship at 5 years in selected cases.

  8. Engh GA, Ammeen DJ. Bone loss with revision total knee arthroplasty: defect classification and alternatives for reconstruction. Instr Course Lect. 1999;48:167-175. PMID: 10098040. Classic reference for AORI classification system, guides defect assessment and reconstruction strategy.

  9. Radnay CS, Scuderi GR. Management of bone loss: augments, cones, offset stems. Clin Orthop Relat Res. 2006;446:83-92. PMID: 16672876. Compares reconstruction options, establishes algorithm for cone vs augment vs allograft selection.

  10. Beckmann NA, Mueller S, Gondan M, Jaeger S, Reiner T, Bitsch RG. Treatment of severe bone defects during revision total knee arthroplasty with structural allografts and porous metal cones - a systematic review. J Arthroplasty. 2015;30(2):249-253. PMID: 25311761. Systematic review comparing cones (75-80% survivorship) to structural allograft (40-50%), supports cone preference for AORI 2B/3.