Comprehensive Workup and Planning
Mandatory Infection Workup
Critical First Step: RULE OUT INFECTION before any instability revision
Laboratory Studies:
- ESR (erythrocyte sedimentation rate) - greater than 30mm/hr suspicious
- CRP (C-reactive protein) - greater than 10mg/L suspicious
- Joint aspiration with cell count (greater than 3000 WBC suspicious), differential (greater than 80% PMNs suspicious), culture (hold 14 days for slow-growing organisms)
- Alpha-defensin if equivocal (high sensitivity and specificity for infection)
Key Point: Infection is a contraindication to instability revision. If infected, perform 2-stage revision protocol (resection, antibiotic spacer, reimplantation after eradication)
Imaging Assessment
Standing Radiographs:
- AP and lateral knee: Component position, fixation (radiolucent lines), bone loss, joint space
- Long-leg alignment film (hip-knee-ankle): Mechanical axis (normal 0° ± 3°), varus or valgus deformity, component alignment relative to mechanical axis
- Flexion weight-bearing PA: True joint space, polyethylene wear, posterior femoral condyles
- Merchant view: Patellar tracking, tilt, subluxation
CT Scan (if available):
- Component rotation assessment (femoral rotation relative to epicondylar axis, tibial rotation relative to tubercle and transmalleolar axis)
- Bone loss quantification (Aori classification)
- Useful for preoperative planning
Alignment Assessment
Mechanical Axis:
- Normal: 0° ± 3° (line from femoral head center to ankle center passes through knee center)
- Varus: mechanical axis medial to knee center (common in post-traumatic, osteoarthritis)
- Valgus: mechanical axis lateral to knee center (inflammatory arthritis, bone loss)
Component Alignment:
- Femoral coronal: 5-7° valgus to anatomic axis, perpendicular to mechanical axis
- Femoral sagittal: 0-3° flexion acceptable, extension causes tight flexion gap
- Femoral rotation: Parallel to surgical epicondylar axis (gold standard), Whiteside's line, or 3° external rotation to posterior condylar axis
- Tibial coronal: Perpendicular to mechanical axis (0° varus-valgus)
- Tibial sagittal: 0-7° posterior slope (3-5° typical), matches femoral component
- Tibial rotation: Centered on tibial tubercle, parallel to transmalleolar axis
Clinical Stability Assessment
Examination Under Anesthesia:
- Varus stress at 0° and 30° flexion: MCL competence (greater than 5mm opening = incompetent)
- Valgus stress at 0° and 30° flexion: LCL competence (greater than 5mm opening = incompetent)
- Lachman test: Anterior translation (PCL assessment if CR design, cam-post function if PS)
- Posterior drawer: Posterior translation (PCL if CR, post height if PS)
- Recurvatum test: Hyperextension instability (posterolateral corner insufficiency)
Gap Analysis (Inferred from Imaging and Exam)
Four Common Patterns:
- Tight extension + loose flexion: Femoral component flexed OR tibial slope excessive
- Tight flexion + loose extension: Femoral component extended or undersized OR malrotation
- Balanced gaps: Components well-positioned, polyethylene wear or ligament attenuation
- Global laxity: Ligament insufficiency (MCL/LCL), requires constraint
Etiology of Instability
Component Malposition (most common correctable):
- Rotation (femoral internal rotation, tibial external rotation)
- Varus-valgus alignment
- Flexion-extension position
- Tibial slope (excessive or reverse)
Ligament Insufficiency:
- MCL (most critical for stability)
- LCL and posterolateral corner
- Global ligamentous laxity (Ehlers-Danlos, inflammatory arthritis)
Flexion-Extension Gap Mismatch:
- Component sizing errors
- Soft tissue imbalance
Polyethylene Wear:
- Insert too thin from wear
- Progressive instability
Extensor Mechanism Weakness:
- Quadriceps atrophy
- Patellar maltracking
- Giving way sensation
Decision-Making Algorithm for Implant Selection
Level 1: Posterior Stabilized (PS)
Indications:
- Intact MCL and LCL (competent collaterals)
- Standard primary TKR
- Stable revision cases
- Minimal bone loss (Aori 1, 2A)
Mechanism:
- Cam-post substitutes for PCL
- Post height 12-18mm (standard)
- Relies on collateral ligaments for varus-valgus stability
- Allows flexion-extension and rotation
Outcomes:
- 10-year survival: 90-95%
- Best long-term results
- Lowest loosening rate (2-5% at 5 years)
Level 2: Posterior Stabilized with Lipped Insert
Indications:
- Intact MCL/LCL but mild laxity
- Concern for anterior translation
- Extensor mechanism weakness
Mechanism:
- Elevated anterior lip (6-8mm) provides anterior translation resistance
- Standard cam-post mechanism
- Minimal additional constraint
Outcomes:
- Similar to standard PS
- Slightly increased contact stress on anterior lip
Level 3: Constrained Condylar Knee (CCK) / Varus-Valgus Constrained
Indications:
- ONE collateral incompetent (MCL OR LCL, not both)
- Global mild-moderate ligamentous laxity
- Recurvatum deformity
- Moderate bone loss (Aori 2B)
Mechanism:
- Taller post (15-20mm) - provides varus-valgus constraint
- Deeper femoral box cut (add 3-5mm to standard PS box depth)
- Wider intercondylar box
- Thicker post resists varus-valgus and rotational stress
- NOT linked - still relies on remaining competent collateral
- Allows flexion-extension and rotation
Technical Requirements:
- Deeper box cut on femur (3-5mm additional resection)
- May require stems for fixation (short stem 50-75mm)
- Competent collateral on one side mandatory
Outcomes:
- Mid-term survival (7-10 years): modern second-generation CCK series report 90-94% (e.g. 93.6% at 9 years, Mancino 2020). Older constrained designs reported lower figures (75-85%)
- Aseptic loosening uncommon in current series when stems and correct alignment are used; infection is the leading mode of CCK failure
- Use remains a step on the ladder, NOT a default - reserve for the genuinely incompetent single collateral or uncorrectable laxity
Level 4: Rotating Hinge
Indications:
- BOTH MCL and LCL incompetent (no collateral support)
- Massive bone loss (Aori 3)
- Salvage situations (multiple failed revisions, infection, tumor resection)
- Neuromuscular disorders (polio, muscular dystrophy)
- Arthrodesis conversion
Mechanism:
- LINKED articulation via central axle connecting femur and tibia
- Allows flexion-extension and rotation (15-20° typical)
- Constrains varus-valgus and AP translation completely
- Transfers all load to bone-implant interface (high stress)
Technical Requirements:
- MANDATORY stems greater than 100mm (usually 150mm) to handle torque
- Stems press-fit (cementless) for load transfer
- Bypass bone defects to diaphyseal fixation
- Often requires metaphyseal cones or sleeves for bone loss
Outcomes (pooled meta-analysis data, Abdulkarim 2019):
- Short-term survival (1-5 years): ~92% non-tumour, ~77% tumour/oncology indications
- Mid-term survival (6-10 years): ~82% non-tumour, ~69% tumour indications (lower than PS and CCK)
- Infection is the single leading cause of failure (~30% of failures), followed by aseptic loosening, dislocation/disengagement and periprosthetic fracture
- Limited ROM: 0-90° typical (versus 0-115° for PS)
- Salvage procedure for the unreconstructable knee, not an ideal primary solution
Level 5: Fixed Hinge (Obsolete)
Historical:
- Linked, NO rotation allowed
- Extremely high loosening rate (greater than 50% at 5 years)
- Catastrophic failures common
Current Use:
- Palliative only (elderly, non-ambulatory, limited life expectancy)
- Fused knee conversion (consider rotating hinge instead)
- Generally avoided - rotating hinge superior in all situations
Constraint Decision Tree
Competent MCL + LCL → PS (standard) or PS-lipped (if mild laxity)
↓
Incompetent MCL OR LCL (one side) → CCK (taller post, NOT linked)
↓
Incompetent MCL AND LCL (both sides) → Rotating hinge (linked, stems >100mm)
↓
Massive bone loss (Aori 3) → Rotating hinge with long stems + cones/sleeves
Golden Rule of Constraint
Use MINIMUM constraint necessary:
- Higher constraint = higher stress at bone-implant interface
- Higher stress = accelerated loosening and failure
- Stepwise escalation: PS → CCK → Rotating hinge
- Reassess intraoperatively - do not over-constrain based on preoperative plan alone
Surgical Exposure and Revision Technique
Positioning and Preparation
Patient Position:
- Supine on standard OR table
- Tourniquet on thigh (inflate to 100mmHg above systolic, maximum 2 hours)
- Leg holder or foot post for knee flexion/extension assessment
- Ability to flex knee 90° and achieve full extension essential for gap assessment
- Contralateral leg abducted for long-leg alignment assessment if needed
Surgical Approach:
- Medial parapatellar (95% of cases)
- Extensile approaches if needed: tibial tubercle osteotomy, quadriceps snip, V-Y quadricepsplasty
- Subvastus or midvastus rarely used in revision
Incision:
- Midline skin incision over previous scar (minimize skin necrosis risk)
- 15-20cm depending on revision extent
- Extend proximally to mid-patella, distally to tibial tubercle
- If multiple previous scars, use most lateral (preserves medial blood supply)
Surgical Exposure and Component Evaluation
Arthrotomy:
- Medial parapatellar through retinaculum and capsule
- From quadriceps tendon to proximal tibia along medial border patella
- Extend proximally into vastus medialis obliquus (VMO) fibers if needed
Patellar Eversion:
- Gentle eversion laterally with knee flexed
- If tight, perform lateral retinacular release (careful - common peroneal nerve, lateral genicular vessels)
- If still cannot evert: quadriceps snip (45° oblique cut in vastus lateralis 2-3cm above patella) OR V-Y quadricepsplasty (rare)
- AVOID patellar tendon avulsion - devastating complication
Synovectomy and Scar Release:
- Extensive synovectomy (instability cases often thick scarring)
- Release adhesions around components
- Identify and protect neurovascular structures
Remove Polyethylene Insert:
- Extract insert (may need specialized extraction tools if locked mechanism)
- Inspect wear pattern: anterior (tight extension), posterior (tight flexion), medial (varus), lateral (valgus)
- Indicates maltracking or instability
Component Assessment:
Femoral Component:
- Rotation (parallel to epicondylar axis? Whiteside's line? 3° ER to posterior condyles?)
- Flexion-extension position (flexed causes tight extension, extended causes tight flexion)
- Varus-valgus alignment
- Fixation (stable or loose - radiolucent lines, subsidence, migration)
- Bone quality and bone loss (Aori F1/F2/F3)
Tibial Component:
- Rotation (centered on tubercle? parallel to transmalleolar axis?)
- Slope (0-7° posterior? excessive or reverse?)
- Varus-valgus alignment
- Fixation
- Bone loss (Aori T1/T2A/T2B/T3)
Patella:
- Tracking, tilt, subluxation
- Resurfaced or not
- Component position if resurfaced
- Bone stock
Flexion-Extension Gap Assessment
Trial Stability Testing:
Insert trial polyethylene inserts of varying thickness (8mm, 10mm, 12mm, 15mm, 18mm)
Extension Gap (knee at full extension):
- Apply varus and valgus stress
- Measure with spacer blocks or trial insert
- Normal: 1-2mm opening bilaterally with firm endpoint
- Tight: less than 1mm or no opening
- Loose: greater than 3mm opening
Flexion Gap (knee at 90° flexion):
- Apply varus/valgus stress and anterior-posterior drawer
- Measure gap
- Normal: 1-2mm laxity with firm endpoint
- Tight: less than 1mm or cannot flex 90° comfortably
- Loose: greater than 3mm laxity or excessive AP translation
Goal: EQUAL and BALANCED flexion-extension gaps with RECTANGULAR configuration (medial = lateral in both extension and flexion)
Gap Balancing Scenarios and Solutions
Scenario 1: Balanced Gaps (extension = flexion, medial = lateral)
- Ideal situation
- Retain components if well-fixed and positioned
- Exchange insert to appropriate thickness for stability
- Consider PS or CCK if mild asymmetry
Scenario 2: Tight Extension, Balanced/Loose Flexion
- Causes: Femoral component flexed, tibial slope excessive, extension space not released
- Solutions:
- Remove more distal femur (if femoral flexed or undersized)
- Reduce tibial slope (revise tibial component)
- Release posterior capsule and remove osteophytes
Scenario 3: Balanced/Loose Extension, Tight Flexion
- Causes: Femoral component extended or undersized, femoral rotation internal, tight posterior capsule
- Solutions:
- Downsize femoral component or revise to smaller size
- Correct femoral rotation (revise femoral component)
- Remove posterior femoral osteophytes
- Release posterior capsule
Scenario 4: Global Laxity (both flexion and extension loose)
- Causes: Ligament insufficiency (MCL/LCL attenuated), bone loss, component undersizing
- Solutions:
- Thicker insert (up to 18-20mm if components well-positioned)
- CONSTRAINED insert (CCK if one collateral intact, rotating hinge if both gone)
- Revise components if malpositioned causing undersizing
Asymmetric Gaps (medial ≠lateral):
Varus Knee (medial tight):
- Stage releases: Pes anserinus → Superficial MCL → Deep MCL → Posteromedial capsule
- Reassess after each stage
- AVOID complete MCL release (creates instability requiring CCK)
Valgus Knee (lateral tight):
- Release LCL, popliteus, ITB, posterolateral capsule, lateral head gastrocnemius
- PIE CRUST technique: Multiple small stabs with 15-blade rather than formal release
- Preserves some stability and vascular supply
- Release in extension with knee reduced
Femoral and Tibial Component Revision
Femoral Component Revision
Indications:
- Malposition (rotation, varus/valgus, flexion/extension)
- Loosening
- Undersized causing laxity
- Bone loss requiring augments/stems
Component Removal:
- Loose: Levers out with osteotomes or extraction devices
- Well-fixed cementless: Gigli saw cuts, reciprocating saw around ingrown areas, careful osteotomes
- Cemented: High-speed burr to disrupt cement, osteotomes, ultrasonic cement removal
- Preserve bone: Every millimeter counts for reconstruction
Bone Loss Assessment:
- F1: Intact metaphyseal bone - standard component
- F2A: Damaged metaphyseal bone one condyle - small augment or cement
- F2B: Defect greater than 5mm one condyle - modular augment + screws
- F3: Severe damage both condyles - metaphyseal cone or sleeve + long stem
Femoral Preparation:
- Remove posterior osteophytes completely
- Confirm rotation landmarks:
- Surgical epicondylar axis (most reliable - medial sulcus to lateral epicondyle)
- Whiteside's line (AP axis)
- 3° external rotation to posterior condylar axis (if condyles intact)
- Size femoral component (avoid undersizing or oversizing)
Femoral Rotation:
- 0° to surgical epicondylar axis (gold standard, independent of bone loss)
- Parallel to Whiteside's line (AP axis from trochlear groove to intercondylar notch)
- 3° ER to posterior condylar axis (only if condyles symmetric and intact)
Femoral Augments:
- Posterior (most common - for flexion contracture release or bone loss)
- Distal (for extension gap if excessive distal cut)
- Offset (medial or lateral for varus/valgus deformity correction)
- Screw fixation, then cement component onto augment
Femoral Stems:
- Short stem (50-75mm): F2B or rotational stability needed, cemented or press-fit
- Long stem (100-150mm): F3, rotating hinge (greater than 100mm mandatory), press-fit, bypass defects
- Intramedullary alignment guide
Tibial Component Revision
Indications:
- Malposition (rotation, slope, varus/valgus)
- Loosening
- Bone loss
- Undersized
Component Removal:
- Loose: Levers out
- Well-fixed cementless: Oscillating saw, osteotomes
- Cemented: Disrupt cement with burr/osteotomes, remove all cement
- Preserve bone
Bone Loss Assessment (Aori - most critical):
- T1: Intact metaphyseal bone - standard tibial baseplate
- T2A: One condyle or rim defect less than 5mm - cement or small augment
- T2B: One condyle greater than 5mm - modular metal augments + screws + short stem
- T3: Severe defect both condyles greater than 10mm OR damage below metaphysis - metaphyseal cones/sleeves + long stem
Tibial Preparation:
- Confirm rotation landmarks:
- Tibial tubercle (component centered or slightly medial)
- Medial 1/3 of tibial tubercle
- Transmalleolar axis
- Cut perpendicular to mechanical axis (coronal)
- Posterior slope 0-7° (typically 3-5°) matching femoral component
Managing Tibial Bone Loss:
T2A (less than 5mm):
- Cement fill or small metal augment
- No stem required
T2B (greater than 5mm one condyle):
- Modular metal augments (blocks)
- Screw fixation
- Short stem (50-75mm) for rotational stability
T3 (severe, both condyles):
- Metaphyseal cones (tantalum or titanium, press-fit into meta-diaphyseal bone, tibial component cemented onto cone)
- Metaphyseal sleeves (metal cylinder in tibia, component cemented onto sleeve)
- Long stem (100-150mm) press-fit for load transfer
- Structural allograft (rare, for massive defects in young patients)
Tibial Stems:
- Short stem (50-75mm): T2B, cemented or press-fit, rotational stability
- Long stem (100-150mm): T3 or rotating hinge, press-fit, bypass defects, load transfer to diaphysis
Tibial Slope:
- 0-7° posterior slope (3-5° typical, match femoral)
- Excessive slope (greater than 7°): tight extension, cam-jump in PS, patellar tracking issues
- Reverse slope: recurvatum, posterior instability
Insert Selection - Constraint and Thickness
Constraint Level Decision:
Test MCL and LCL with trial components in place:
- Varus stress in extension and 30° flexion - if opens greater than 5mm medially → MCL incompetent
- Valgus stress in extension and 30° flexion - if opens greater than 5mm laterally → LCL incompetent
Decision:
- BOTH competent (less than 5mm opening, firm endpoint) → PS insert (standard 12-18mm post)
- ONE incompetent → CCK insert (taller 15-20mm post, wider box, deeper box cut)
- BOTH incompetent → Rotating hinge (linked, stems greater than 100mm)
Insert Thickness:
- Trial inserts: 8mm, 10mm, 12mm, 15mm, 18mm, 20mm
- Test stability in: extension (varus/valgus), flexion 90° (varus/valgus, AP), mid-flexion 30-60°, full ROM
- Goal: Use thinnest insert that provides stability throughout ROM
- Avoid over-stuffing: If need greater than 18-20mm, likely component malposition
Final Implantation
Cement Preparation:
- Vacuum mix, pressurize, finger consistency
- Most revisions use cement for tibial minimum
Sequence:
- Augments/cones: Position and fix first (screws for augments, press-fit for cones)
- Stems: Insert stems (press-fit or cemented)
- Femoral component: Cement onto augments/bone, confirm rotation (epicondylar axis)
- Tibial component: Cement onto augments/cones/bone, confirm rotation (tubercle) and slope
- Polyethylene insert: Lock into tibial baseplate (confirm audible click and visual seating)
Final Stability Testing:
- Extension (full? varus/valgus stable less than 2mm?)
- Flexion 90-120° (stable?)
- Mid-flexion 30-60° (often most unstable zone)
- Patellar tracking (central through full ROM?)
- ROM smooth 0-120° without binding?
- Firm endpoint in all directions?
- DO NOT accept instability - will fail
Fluoroscopy Confirmation:
- Component position
- No fractures
- Appropriate alignment
Closure Technique and Post-operative Protocol
Soft Tissue Balancing and Patellar Management
Final Soft Tissue Adjustments:
If asymmetric gaps persist despite component positioning:
Medial Release (for varus knee):
- Pes anserinus from proximal tibia
- Superficial MCL from proximal tibia
- Posterior capsule medially
- Deep MCL (AVOID if possible - last resort)
- Reassess after each stage
Lateral Release (for valgus knee):
- PIE CRUST technique - multiple small stabs with 15-blade
- Through LCL, posterolateral capsule, ITB, popliteus
- Preserves structural integrity versus formal release
- Release lateral retinaculum if patellar tilt
Patellar Management:
Tracking Assessment:
- "No thumbs" test - patella tracks centrally without manual guidance
Maltracking Causes:
- Component malrotation (femoral IR or tibial ER - most common)
- Patella baja (joint line elevated)
- Lateral retinacular tightness
- Trochlear dysplasia
Treatments:
- Lateral release if tight (length-dependent, preserve superior lateral genicular)
- Correct component malrotation (revise if needed)
- Patellar resurfacing if not done and symptomatic (three-peg all-poly button, avoid overstuffing)
Closure
Irrigation:
- Copious irrigation (remove debris, cement, bone particles)
- 3-6 liters normal saline
- Pulse lavage if available
Hemostasis:
- Meticulous hemostasis with electrocautery
- Deflate tourniquet, identify and cauterize bleeders
- Consider tranexamic acid (topical 1-2g in 100ml saline, 5 minutes dwell time)
Drain:
- Consider drain if large dead space or significant oozing
- Remove 24-48 hours
Capsule:
- Repair medial parapatellar arthrotomy with interrupted absorbable sutures (0 or 1 Vicryl)
- Ensure watertight closure to prevent extensor mechanism disruption
- If quadriceps snip or V-Y performed, repair with non-absorbable sutures (Ethibond number 2 or number 5)
Subcutaneous:
- Close in layers with absorbable sutures
- Reduce dead space
Skin:
- Monofilament suture or staples
- Waterproof dressing
Dressing:
- Compressive dressing
- Knee immobilizer for first 24-48 hours if concerned about extensor mechanism or instability
Post-operative Protocol
Weight Bearing:
-
WBAT immediately with walker/crutches for:
- Standard revision with cement fixation
- Well-fixed components retained
- PS or CCK with good bone stock
-
PWB (partial weight bearing) 6-12 weeks for:
- Bone grafts
- Metaphyseal cones/sleeves (need ingrowth)
- Moderate bone loss (Aori 2B/3)
-
TDWB (toe-down weight bearing) 6-12 weeks for:
- Tibial tubercle osteotomy
- Extensor mechanism repair
- Severe bone loss with structural allograft
Range of Motion:
- Early passive ROM if stable construct
- CPM machine 0-60° day 1, increase 10° daily to 0-90° by week 2
- Cautious ROM if rotating hinge or constrained (increased stress)
- Active-assisted ROM week 2
- Avoid forced flexion or manipulation unless necessary
Physiotherapy:
- Day 1: Quad sets, straight leg raises, ankle pumps
- Week 1-2: Passive ROM, gait training with assistive device
- Week 2-6: Progressive strengthening (isometric → isotonic)
- Week 6-12: Advanced strengthening, proprioception, balance
- Wean assistive device by 6-12 weeks
Anticoagulation:
- Extended DVT prophylaxis (high-risk surgery)
- LMWH (enoxaparin 40mg daily) or DOAC (rivaroxaban 10mg daily, apixaban 2.5mg BID)
- Duration: 4-6 weeks minimum (versus 2 weeks for primary TKR)
- Higher risk: revision, constrained implants, prolonged surgery, obesity
Antibiotics:
- 24-48 hours post-operatively
- Institutional protocol (typically cefazolin or vancomycin)
Imaging:
- Post-operative AP and lateral knee X-rays (document component position, alignment)
- Serves as baseline for surveillance
Surveillance Schedule:
- 6 weeks: Wound check, X-ray (assess early stability, alignment)
- 3 months: X-ray, ROM assessment, function
- 6 months: X-ray, functional outcome scores
- 1 year: X-ray, comprehensive assessment
- Annually thereafter for life: X-rays to monitor stability, alignment, radiolucent lines (greater than 2mm progressive concerning for loosening), osteolysis, polyethylene wear
Monitoring:
- Clinical: ROM, stability, pain, function (Oxford Knee Score, KOOS, WOMAC)
- Radiographic: Component position, alignment, radiolucent lines, osteolysis, migration, subsidence, wear
- Constrained implants: Closer surveillance (annual X-rays mandatory) due to higher loosening risk