Retaining a well-fixed cement mantle and cementing a smaller polished tapered stem into it β the bone-preserving workhorse of cemented femoral revision
- Principle: a radiographically and mechanically well-fixed, intact cement mantle is retained; the inner surface is dried and roughened, and a smaller polished tapered stem is cemented into it with low-viscosity cement.
- Absolute prerequisites: no lucent lines at the cement-bone interface, no mantle fracture, no osteolysis behind the mantle, and infection excluded by aspiration and intraoperative sampling.
- Core indications: recurrent instability requiring change of version, offset or length; access for isolated acetabular revision when the stem obstructs; Vancouver B1 or selected B2 periprosthetic fractures with an intact distal mantle; taper or trunnion failure with a fixed mantle.
- The new-to-old cement interface approaches the shear strength of bulk cement provided the old surface is dry, roughened with a burr to remove the glossy layer, and lavaged then dried again before low-viscosity cement injection.
- The technique inherits the position of the old mantle β version and varus-valgus alignment can only be adjusted within the space created by down-sizing; gross malposition of the original mantle is a contraindication.
- βA composite-beam (matte, pre-coated) stem that is bonded to its mantle usually cannot be extracted without destroying the mantle β cement-in-cement is essentially a technique built around polished taper-slip stems.
- βOnly a polished, collarless, tapered stem should be re-cemented into an old mantle: it re-engages by taper-slip subsidence and loads the composite in compression rather than relying on interface bonding.
- βIn Vancouver B2 fractures around a taper-slip stem, if the fragments carry an intact mantle, anatomical reduction and fixation of the tube followed by cement-in-cement restores the construct without endosteal bone loss.
Re-cementing into an infected mantle guarantees failure. Aspirate preoperatively, send multiple intraoperative tissue samples and consider frozen section or alpha-defensin where doubt exists. Any suspicion of infection is an absolute contraindication.
Lucent lines at the cement-bone interface, mantle fracture or retro-mantle osteolysis mandate full cement removal and conventional revision. Test the mantle intraoperatively β it must not move with instrumented stress.
The new stem lives inside the old mantle. Severe varus placement or grossly abnormal version of the original stem cannot be corrected β attempting to force a new position thins or breaches the new cement layer.
The revision stem must be at least one size smaller than the extracted stem and sit fully within the old mantle with ideally 2 mm circumferential clearance. A line-to-line stem leaves no room for new cement and risks incomplete seating and mantle fracture.
Principle and Rationale
The cemented femoral stem construct has two interfaces: cement-bone and stem-cement. In a polished taper-slip system (Exeter philosophy), the stem is deliberately unbonded from the cement and engages it as a taper under load, while fixation of the construct depends on the cement-bone interlock achieved at the index operation β an interlock that is often excellent decades later and impossible to reproduce in revision bone.
Cement-in-cement revision exploits this asymmetry:
- The stem-cement interface of a polished stem is weak by design, so the stem extracts easily leaving the mantle undamaged.
- The cement-bone interface, if radiographically pristine, is retained as the definitive fixation.
- A new-to-old cement junction is created. Laboratory work (notably from the Exeter group) shows that when the old inner surface is dried and roughened, the shear and flexural strength of this junction approaches that of bulk cement β the composite behaves as a single mantle.
- A smaller polished tapered stem is cemented into the composite mantle, re-establishing taper-slip mechanics that load the interface in compression and hoop stress rather than tension.
The result is a revision that preserves endosteal bone, avoids the morbidity of cement removal (perforation, fracture, blood loss, operative time) and delivers survivorship comparable to primary cemented fixation when the prerequisites are respected.
Indications and Contraindications
- Recurrent instability: the dominant indication. Extracting the stem and re-cementing a smaller stem allows adjustment of version (typically 10 to 15 degrees of rotational freedom within the down-sized mantle), increased offset, longer neck length, or a change to a dual-mobility or constrained-compatible head, without touching the femoral bone.
- Access for acetabular revision: a well-fixed taper-slip stem often obstructs acetabular exposure and reaming. Temporary stem removal with cement-in-cement re-insertion at the end of the case ("removal for access") is quicker and safer than working around the stem.
- Periprosthetic fracture: Vancouver B1 fractures fixed by plating where stem exchange improves construct mechanics; selected B2 fractures around taper-slip stems where the mantle remains attached and intact within the reduced fragments β reduce and fix the femoral tube, then cement a stem (often longer, still within or extending the mantle) in cement.
- Taper, trunnion or stem fracture with a well-fixed mantle: the broken proximal component is removed and a new stem cemented in cement (distal fragment extraction may still require a cortical window).
- Leg-length or offset correction at the time of another revision procedure.
- Polyethylene wear or head exchange where stem removal facilitates the acetabular work.
Biomechanics of the New-to-Old Cement Interface
- Fresh cement does not chemically re-polymerise with cured cement to a meaningful degree; the junction is a mechanical interlock dependent on surface micro-roughness and intimate contact.
- Laboratory studies show the shear strength of a dry, roughened new-to-old interface reaches 80 to 100 percent of bulk cement strength; contamination with blood, fat or fluid collapses interface strength dramatically β drying is the single most important step.
- Roughening with a high-speed burr removes the glossy, self-polished inner surface left by the extracted stem and creates interdigitation pits. A smooth glossy surface behaves like a release agent.
- Low-viscosity cement is used because it flows into the burred irregularities and the narrow space around the down-sized stem; standard-viscosity cement in a confined mantle risks incomplete filling and lamination.
- The polished taper-slip stem loads the composite mantle in compression and radial hoop stress; because the stem does not depend on bonding, minor imperfection at the new-old junction is mechanically forgiving β a key reason the technique should not be used with matte or pre-coated stems that rely on stem-cement bonding.
- The old mantle acts as a stiff intramedullary tube; the construct is at least as stiff as the original, and retrieval and radiostereometric data show stem behaviour (early controlled subsidence then stability) mirrors primary taper-slip stems.
Operative Technique
Position: as per surgeon's revision approach β posterior approach is most versatile for combined acetabular work and version adjustment; lateral decubitus with secure supports.
Imaging and equipment: full-length femoral radiographs; templates for the down-sized stem (identify the extracted stem's brand and size from operation notes β critical); high-speed burr with long fine tips; pulse lavage with long nozzles; narrow suction; cement gun with revision (narrow) nozzle; low-viscosity cement, usually antibiotic-loaded; full revision tray including cement removal instruments and long stems as bail-out; stem extraction devices appropriate to the implant.
Preparation: exclude infection preoperatively (inflammatory markers, aspiration where indicated); consent for possible full revision, fracture, and cortical windowing; cell salvage available; tranexamic acid per protocol.
The entire biomechanical validity of cement-in-cement revision rests on a dry, burred old surface receiving early low-viscosity cement. If the field cannot be kept dry, or the glossy layer cannot be removed, the technique should be abandoned in favour of conventional revision.
FITPrerequisites for Cement-in-Cement
Hook:The mantle must be FIT to be kept β fixed, intact and sterile, or take it all out.
RUDeLITechnique Sequence
Hook:Remove, Undersize, Dry, Low-viscosity, Insert β say it as you scrub.
Comparison with Alternative Femoral Revision Strategies
- Cement-in-cement
- Excellent β endosteum untouched
- Full removal and re-cement
- Poor β cement removal damages endosteum; perforation risk
- Cementless (tapered fluted modular)
- Requires adequate diaphyseal bone; reaming sacrifices some bone
- Cement-in-cement
- Shortest; least blood loss
- Full removal and re-cement
- Longest; highest fracture and perforation risk
- Cementless (tapered fluted modular)
- Intermediate
- Cement-in-cement
- Limited β inherited from old mantle (roughly 10 to 15 degrees version freedom)
- Full removal and re-cement
- Full
- Cementless (tapered fluted modular)
- Full
- Cement-in-cement
- Contraindicated
- Full removal and re-cement
- Standard for staged revision
- Cementless (tapered fluted modular)
- Standard for staged revision
- Cement-in-cement
- Contraindicated
- Full removal and re-cement
- Indicated
- Cementless (tapered fluted modular)
- Indicated
- Cement-in-cement
- Technique of choice
- Full removal and re-cement
- Excess morbidity
- Cementless (tapered fluted modular)
- Reasonable but more invasive
Guidelines, Registries & Global Practice
- Global epidemiology: the technique is applicable wherever polished taper-slip cemented stems are prevalent β historically the United Kingdom, Scandinavia, Australia and New Zealand, where cemented femoral fixation remains common in older patients; it is less often applicable in regions dominated by cementless primary fixation (much of North America and parts of Asia), where a well-fixed cement mantle is simply encountered less frequently.
- Registry evidence: the National Joint Registry of England, Wales and Northern Ireland, the Swedish Arthroplasty Register and the Australian (AOANJRR) registry all document excellent long-term survivorship of polished taper-slip cemented stems β the substrate on which cement-in-cement depends. Registry and multicentre cohort data on cement-in-cement revision itself report re-revision rates for femoral loosening that compare favourably with conventional cemented and cementless revision, though numbers remain smaller than for primary procedures.
- Society guidance: no society issues a dedicated cement-in-cement guideline; the technique sits within general revision arthroplasty principles. British Orthopaedic Association and British Hip Society revision guidance emphasises exclusion of infection before any single-stage revision strategy, which applies with particular force here. AAOS and EFORT periprosthetic infection pathways (aspiration thresholds, intraoperative sampling) govern the infection work-up. For periprosthetic fractures, AO principles and the Vancouver classification frame the decision between fixation alone, cement-in-cement, and full stem revision.
- Resource-setting variation: cement-in-cement is attractive in resource-limited settings β it avoids expensive modular cementless revision systems, shortens operative time and reduces transfusion need; the requirements are a burr, pulse lavage, low-viscosity cement and a standard polished stem one or two sizes smaller. Conversely, in settings without reliable microbiology support, the risk of retaining unrecognised infection argues for caution.
Controversies & Areas of Uncertainty
- How much version correction is safe? Rotating the new stem within the mantle thins the new cement layer asymmetrically. Most authors accept 10 to 15 degrees; larger corrections may require selective burring of the mantle or should prompt full revision. There is no validated threshold.
- Line-to-line versus down-sized: some surgeons re-cement the same-size stem line-to-line ("cement-on-cement") when no positional change is needed, relying on taper-slip mechanics rather than a discrete new layer. Purists insist on a definable 2 mm new mantle; comparative data are limited.
- Use in Vancouver B2 fractures: traditional teaching mandates stem revision to bypass the fracture, but growing evidence supports fixation plus cement-in-cement (or even fixation alone around a taper-slip stem) in elderly patients. Selection criteria remain debated.
- Retention after positive unexpected cultures: whether a single positive intraoperative culture after cement-in-cement mandates further surgery or antibiotic suppression alone is unresolved.
- Extending beyond the mantle: hybrid constructs with a longer stem passing through the old mantle into freshly cemented distal canal lack long-term data on the transitional interface.